The process of making jigsaw puzzles typically involves the following three steps:
Printing: The first step in making a jigsaw puzzle is to print the image that will be used as the puzzle's design. The image can be anything, from a photograph or artwork to a graphic design or logo. The image is printed onto a high-quality paper or cardboard stock.
Cutting: After the image has been printed, it is mounted onto a sturdy backing material, typically cardboard or wood. The mounted image is then sent through a puzzle cutter, which is a specialized machine that cuts the image into pieces of various shapes and sizes. The cutter can be programmed to cut the pieces in a variety of shapes, such as standard jigsaw puzzle pieces or custom shapes.
Sorting and Packaging: Once the puzzle pieces have been cut, they are sorted by shape and size and then packaged into boxes. The boxes usually contain a picture of the finished puzzle on the outside, along with the number of pieces and the size of the finished puzzle. The puzzles are then shipped to retailers or directly to consumers.
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